Saga of Ansett-ANA DC-6B VH-INA
by Ben Dannecker


Propeller and / or engine separation from an aircraft in flight are rare and unusual occurrences, with the risk of possibly fatal consequences. An ANA DC-2 VH-USY had its shut down right engine drop off whilst about to land at Nhill, Victoria in 1940 with no casualties, after the engine mounts had failed following an inflight engine fire. When the aircraft in question is a large four-engined airliner, the threat of imminent peril is multiplied because of the number of people involved. Such an incident, unique in the annals of Australian aviation, occurred in April 1964. The following article is believed to be the fullest account of this event yet to be published.


Born at Warracknabeal, Victoria in 1924, Cyril Keith Hants was educated at Mont Albert Central School, Melbourne. In 1942 at age 18 years, Keith volunteered for RAAF aircrew, and after acceptance began pilot training at Western Junction aerodrome near Launceston, Tasmania, where he completed his first solo in a Tiger Moth.

The following year at age 19 he was awarded his pilot wings brevet at Point Cook after qualifying on the Airspeed Oxford multi-engined trainer. He was posted to England to fly bombers, first Wellingtons and then Lancasters. In mid-1946 Keith returned to Australia for demobilisation at age 22. He joined Australian National Airways in 1947 as a First Officer on DC-3 aircraft based at Melbourne’s Essendon Airport. Subsequent advancement saw him flying DC-4 and DC-6 aircraft before returning to fly DC-3 aircraft as a check captain. On 3rd October 1957 A.N.A. was taken over by the much smaller Ansett Airways and Keith was now flying with the new combined airline, Ansett-ANA.

Mostly uneventful airline route flying followed until that fateful day in April 1964, when Keith was pilot in command of a Douglas DC-6B scheduled to operate a flight from Melbourne’s Essendon Airport to Adelaide and Perth. At 1.21 pm EST on Tuesday 14/4/64, just after take-off from Runway 17 at Essendon and at about 200 feet altitude, Ansett-ANA DC-6B VH-INA operating as Flight AN216, bound for Adelaide, lost the complete propeller assembly from N° 3 engine. Initially one blade separated due to fatigue fracture, with the other two blades wrenching themselves off soon afterwards still attached to the hub. Due to the massive torque loads generated by this event, the engine, weighing just over a ton, almost wrenched itself off its mountings but remained hanging at angle, lower than the main undercarriage would be when extended. All this caused a severe directional disturbance, much aerodynamic drag and a major power loss, all requiring immediate action.

A considerable quantity of oil was being lost from the No. 3 engine area due no doubt to oil tanks and lines being ruptured and some had sprayed on the side of the fuselage and windows. The propeller debris dropped onto the suburb of North Essendon, fortunately causing no loss of life or injury. The first blade punctured the roof of a private home whilst the other two blades and propeller dome landed as one unit in the backyard of another house. This 3-bladed Hamilton Standard propeller assembly was fitted as standard equipment to the 18-cylinder supercharged 2,500 h.p. Pratt & Whitney R-2800 aero engine, powering both the DC-6B and the Convair 440 – both types in Ansett-ANA airline service at the time.

The technical crew on AN216 was Captain Keith Hants, First Officer Bob Gordon, Flight Engineer Bert Clarke and Supernumerary First Officer Murray Bax. Cabin staff was Senior Hostess Judy Murphy & Hostess Margaret Harper with 57 revenue passengers (20 First Class & 37 Economy) plus luggage, mail and freight for both Adelaide and Perth, the final destination.

At 1.23 pm Capt. Hants advised Essendon control tower that a major part of N° 3 engine had dislodged & a large part of the propeller had landed somewhere in North Essendon. The resulting out-of-balance forces had left the engine barely hanging below the wing, creating considerable aerodynamic drag with marked reduction in aircraft performance. The big Douglas propliner struggled to gain enough height to safely clear the built up areas whilst maintaining approximate runway heading taking it over the mouth of the Yarra River and out over Port Phillip Bay.

The DC-6B manufacturer’s flight manual states that the power-on stall speed at VH-INA's estimated gross after take-off would be just over 100 knots, and that the probable climb rate available in this unique condition was about 100 feet per minute at a cruise-climb airspeed of about 140 knots up to 1500 feet altitude. This was in reality the best performance that could be obtained given the dire situation the aircraft was in. It can be seen that margins were not great and turns had be made gently at a shallow angle to offset the increased banked stall speed. A clockwise circular flight pattern over the bay of about 30 kilometres in diameter was then taken up embracing points abeam Williamstown, Dromana, Mud Island and Point Cook.

This was to consume and also dump fuel to reduce the aircraft’s weight before attempting the planned emergency landing back at Essendon, and to prepare for a possible ditching in the event of further complications. Fortunately being an autumn weekday, the number of pleasure watercraft on the bay below the stricken airliner was minimal. At 1.30 pm the crew began jettisoning fuel over the bay. At 2 pm, DC-3 VH-ING took-off from Essendon, with Capts. John Blair & Peter Gibbes (the latter being the Ansett-ANA Director of Operations), certain D.C.A. experts & Ansett-ANA maintenance engineers J. Stubbs & M. Webber. The DC-3 was flown alongside VH-INA to examine the damage.

It was decided that the engine should be dislodged as soon as possible as it would be too dangerous to attempt to land with the damaged engine still attached so precariously. After much manoeuvering by Capt. Hants (shallow dives & sharp pull-ups, making the cabin occupants decidedly uncomfortable), the engine finally dropped off into Port Phillip Bay in about 12 metres of water some 5 kilometres East of Point Cook, from about 1200 feet altitude, at 2.44 pm. This position was noted by Air Traffic Control radar and then located and marked with buoys by a Point Cook-based RAAF crash launch. The aircraft then returned to Essendon Airport and landed safely on Runway 26 at 2.55 pm, exactly one hour and thirty four minutes after take-off.

A huge crowd of onlookers including press, airline, Department of Civil Aviation and emergency personnel and vehicles had assembled to watch this epic arrival. Red Cross workers met the passengers to attend to their possible needs whilst the fire crew checked the aircraft. Reginald Ansett himself came out to see the fortunate conclusion to the 94-minute air drama over Melbourne, and congratulated all crewmembers on a sterling effort.

VH-INA was then towed back to the hangar for inspection and fitted with a new No. 3 engine and propeller overnight. Following satisfactory checks, it was soon back in revenue service. Subsequent investigations found that one blade of the failed No. 3 propeller had suffered a catastrophic fracture some 21 centimetres from the blade root, caused by a metal fatigue crack originating from a point beneath the de-icer boot. The reason for the crack occurring was that a small portion of the blade surface in that area had been subjected to unplanned heating in excess of 500 degrees centigrade several thousand flight hours prior to the incident.

It was considered that the most likely source of this heating would have been from an electrical breakdown or short in a previous de-icer boot fitted to the blade and changed prior to the last 4200 flight hours. The particular propeller at the No. 3 engine position on DC-6B VH-INA at the time of the incident was a certified overhauled and fully airworthy component drawn from the Ansett-ANA spares inventory and was fitted prior to the aircraft entering Australian RPT service.

For his exemplary airmanship and skilful handling of a most difficult and unique hazard to life and limb as experienced by his passenger-laden DC-6B aircraft, Captain Hants was awarded the Queens Commendation for Valuable Service in the Air by the Governor of Victoria on 18th June 1964. Keith continued domestic airline flying with Ansett-ANA, serving a total of 26 years, achieving the senior rank of Flight Captain Viscount and then Flight Captain Electra, until medical problems ended his flying career in 1973. For twenty years from 1974, he operated a ground simulator school at Essendon Airport until he retired in 1994 at age 70.

Captain Keith Hants framed by the cockpit widow of a Douglas DC-6B

After Keith’s first wife Christine passed away he married Helen, whose own husband had died and the couple live comfortably at Gisborne in pleasant surroundings. Now aged 82 Keith still has some ongoing medical difficulties.

Douglas DC-6B constructor’s number 44893 was built in late 1955 at Santa Monica, California for United Airlines, USA - the world’s largest civil operator of the type with a fleet total of no less than 99 DC-6s in a variety of versions. It was delivered on 11th January 1956 as “Mainliner Diamond Head”, reflecting United’s heavily patronised route from the U.S. West Coast to Hawaii. A smaller American operator acquired the aircraft in May 1960, onselling it to Ansett-ANA on 22nd November 1963 as VH-INA, when it had already logged 18,325 flight hours.

New DC-6Bs were no longer available as the type had ceased production five years earlier in 1958. On arrival at Ansett-ANA’s Essendon Airport workshops the aircraft was given a full Australian Certificate of Airworthiness check and fitted with four newly overhauled engines and propellers. In the period 28th-31st December 1965, VH-INA was chartered by the Australian Defence Department for the Royal Australian Air Force, flying from Perth via Cocos Island to RAAF Base Butterworth, Northern Malaysia.

Returning via the reverse route the round trip crew were Capts. Alan Ramsay & W. Parker, F/O Neville Baker, Navigator W.C. ‘Bill’ Kennedy & F/E Joe Crago. VH-INAs last Ansett-ANA revenue service operated on 29th May 1966, after which it was withdrawn from service in open storage in the “graveyard” at Essendon Airport until being sold to Taiwan in March 1967. This grand old propliner’s last known activity was as a firebomber in Canada commencing in the early seventies.

 

TECHNICAL NOTES

DC-6B VH-INA Incident 14th April 1964


Hamilton Standard model 43E60 propeller


Hydromatic 3-bladed square-tipped fully feathering, reversible pitch, constant speed, governor controlled, electrically controlled, hydraulically positioned, automatically synchronised with manual over-ride, each blade fitted with electrically heated leading edge de-icing panels.

Diameter:
13 ft. 1 in. (3.99 m)
Material:
Duraluminium (aluminium alloy)
Weight:
3 blades and hub 550 lb (250 kg)
Manufacturer:
Hamilton Standard Propellers
Windsor Locks, Connecticut, USA
Chief Designer:
Frank Caldwell
Comment:

Quite a complicated but very advancedpropeller for its day

Remains of Number 3 prop hub following its recovery.

(Courtesy of Civil Aviation Historical Society, Essendon Airport, Melbourne)


Pratt & Whitney R2800-CB17 Double Wasp aero engine


18-cylinder twin-row supercharged air-cooled radial engine 2,500 horsepower. An important factor in the achievement of Allied air supremacy in World War II, powering a wide variety of single and multi-engined aircraft, the Double Wasp remained in production until 1960.

Displacement:
2,804 cubic inches
Engine operating speed range:
2,250 - 2,800 rpm
Weight:
2,360 lbs / 1,073 kg
First run:
1937
First flight:
1939
Production years:
1939 - 1960
Engines produced:
125,334
Manufacturer:
Pratt & Whitney Aircraft,
Hartford, Connecticut, USA
Chief Designer:
Frederick Rentschler
Comment:
A most reliable aero engine when properly maintained.Both Hamilton Standard and Pratt & Whitney are part of the United Technologies group of aerospace manufacturers, which can trace its history back to the Otis Elevator Company of 1853.

View of the Number 3 engine bay showing remains of engine mount and oil tank, after being cleaned up.

(Courtesy of Civil Aviation Historical Society, Essendon Airport, Melbourne)

Closeup view of the Number 3 engine bay showing remains of engine mount and oil tank, after being cleaned up.

(Courtesy of Civil Aviation Historical Society, Essendon Airport, Melbourne)

Front view of the Number 3 engine in the hangar at Melbourne's Essendon Airport, following its recovery from Port Phillip Bay.

(Courtesy of Civil Aviation Historical Society, Essendon Airport, Melbourne)

Rear view of the Number 3 engine in the hangar at Melbourne's Essendon Airport, following its recovery from Port Phillip Bay.

(Courtesy of Civil Aviation Historical Society, Essendon Airport, Melbourne)


JUDY MURPHY’S STORY

(Extracted from ‘Up here and Down there’
by Nan Witcomb, July 1986
ISBN 0 949332 02 X)


Ansett-ANA DC6B VH INA, Tuesday 14th April 1964 over Melbourne


Early on the morning of Tuesday, 14 April 1964, I left Adelaide on flight 215 for Melbourne. One of our normal flight patterns was flights 215/216 ADL/MEL/ ADL; this operated daily, and gave us about 3 1/2 hours in Melbourne to ring family, friends and have lunch prior to the 1 pm departure of flight 216.

On this particular day I had actually requested this flight pattern, as I had friends travelling to Melbourne on flight 215. The other hostess with me was Margaret Harper who had recently graduated.
At 12.30 pm we boarded our DC6B aircraft VH-INA to prepare the cabin and buffet for our luncheon flight back to Adelaide. We had fifty-seven passengers on the flight, made up of approximately twenty First Class and the remainder Economy Class. Our passengers boarded, were equipped with reading matter, and Margaret and I then sat down for take-off. We had only been air-borne for about two minutes when the aircraft shook violently and gave a severe lurch. The sensation was similar to a car hitting a deep ditch. Immediately, I saw the starboard side windows being doused with thick, black oil; not waiting for any 'six bells', I headed for the cockpit.

The crew were all working like one-armed paper hangers. Captain Keith Hants was on the radio, F/O Bob Gordon endeavouring to maintain a steady hold on the aircraft, and F/E Bert Clarke had his instrument panel lit up like a Christmas tree. Keith told me to get on the PA and inform the passengers that we had an emergency, to continue to observe the No Smoking and Fasten Seat Belt signs, and that he would speak to them in a few minutes time after he had discussed our situation with Ground Control.
Our situation basically was this. On take-off the propeller on the No. 3 engine had split and flown off, dragging the engine out of its mountings. The engine was left dangling down in front of the wing. The propeller (now in several pieces) and parts of the engine, landed in back yards in Essendon; luckily no one on the ground was injured.

We flew out over Port Phillip Bay where Keith dumped most of our fuel, and we circled around the bay area so that if the engine did drop off, at least it would fall in a safe place!
In the cabin there was no real panic among our passengers, although it would be fair to say many were obviously frightened over our predicament. One lady started to cry rather loudly, but her husband gave her a quick backhander and she was then content to just whimper quietly for the next hour. Another passenger indicated that he felt that there was no excuse for us not to proceed with serving bar and lunch, and yet another settled down to write out his will!

After we had been airborne for forty minutes, a DC3 containing Captain Peter Gibbes and DCA officials flew alongside our aircraft inspecting the damage with binoculars. It was an incredible sight, seeing the other aircraft flying so close to ours; we could clearly see the people on board the DC3, and it gave one a rather warm feeling to know that these and many other people on the ground were really concerned about our safety, and were trying to help us in every possible way.

The decision was made, that any attempt to land whilst the engine was still hanging down lower than the undercarriage would be fatal. The fire risk alone was tremendous. Somehow we had to get rid of the offending engine. To this end, Keith commenced a 'shallow dive—sharp pull out' procedure to try to shake the engine off. These manoeuvres felt quite violent in the cabin, particularly as Margaret and I were at this stage, demonstrating the ditching position to our passengers. The increased G-force caused by the above manoeuvre had us on the floor several times.

We were flying at about 1400 feet, and running very low on fuel when we finally rid ourselves of the engine. We headed straight back to Essendon. Full scale emergency units were on hand at the airport, but thanks to Keith's skill, which was wonderfully supported by Bob and Bert, we made a smooth, safe landing. We had been in the air just under two hours.

Several amusing incidents came out of the above story. One of our passengers was a Dutch lady, who had just arrived in the country and spoke no English at all. We had not been informed of this prior to the flight, and I did not become aware of the problem. When I spoke to her regarding emergency procedures and ditching position, she smiled and nodded her head as if she understood me perfectly.

After our arrival back at Essendon, she was taKen in hand by an interpreter who asked her if she was all right. She replied that she was fine; that she had had a lovely flight, and that she couldn't get over how much Adelaide Airport looked the same as Melbourne Airport! She had no idea that she was back where she had started from. She had not understood one word said by the crew during the flight;she had not realised that anything was amiss. Innocence was bliss! She did go on to say however, that she did think that we Australians were rather funny the way we sat for landing! No doubt the dear lady was quite surprised to find out later, when she flew on to Adelaide, that it is not normal practice to take up full brace position for every landing!

It was also reported that when the news of the emergency was heard at Swanston Street, Miss Kit dark, our Hostess Superintendent, immediately jumped into her car and headed for the Airport. As she approached Essendon she was confronted by the police road blocks which were only permitting fire engines, ambulances and other authorised people through. The officer on the road block was really doing his job well, and there was no way that he was going to let her pass.

Miss Dark was adamant that she was going to get through; she informed him that she was the Hostess Superintendent and therefore entitled to pass. To this the officer supposedly replied, 'Yeah, and I'm Mother Goose'. I'm pleased to say that right won out, and Miss dark was there to meet Margaret and I when we landed.

While our drama was going on, the Airport was completely closed to all traffic. Meanwhile, an Electra was flying to Melbourne from Sydney. The Captain was not aware of the situation at Essendon and was starting to build up his own problems. A short way out of Sydney one of the engines on the Electra failed, and hallway down the track a second engine failed. He radioed through to Melbourne requesting immediate clearance for landing on arrival, and was most surprised when he was told to clear out into a holding area or return to Sydney, because there was another aircraft in the air with much more trouble than he had. He related next day, that compared to the problems which he had, he decided that if someone was in worse shape, they must have been coming up from Tasmania in a DC 3, and were rowing it!

One small point, which I would also like to relate concerning this incident, is about the emergency drill. We all waded through our manuals religiously whenever we had a check coming up, and mostly ignored them for the rest of the time. However, the moment that the propeller parted company with the engine and the oil started to spray, it was as if someone had opened the manual at the DC6B Emergency Procedures page in front of my eyes, and it was all there for total recall. It proved to me, that if something important is learnt, it may lie dormant in a back corner of the brain for quite a long time, but it will jump forward when needed.

Our passengers were a great group of people that day; not once did anyone question our instructions to them, and two gentlemen with World War II RAAF experience offered to assist in the cockpit if needed. After the successful landing was completed the whole cabin broke into warm, spontaneous applause. I don't know to this day whether or not the crew in the cockpit heard it, but I hope they did. They deserved it!


Acknowledgements.


Special thanks are made to Keith and Helen Hants for anecdotal input; the Civil Aviation Historical Society, Essendon Airport and Ansett historian Fred Niven for historical data; Alan Fraser from the Maurice Austin Collection plus Bob Smith and Peter Gates for their most valuable photographic support. Other information was obtained via press cuttings of the day and from a number of airline historical books and publications.

Pilot's Manual
Technical Data